| Price | 23000-250000 USD |
| Delivery Time | 20-25 days |
| Available | In Stock |
| Package | In Free Fumigation Wood Box |
| Guarantee | 1 Year |
| Shipping | By Sea or By Air |
| Payment Method | Wire Transfer or Western Union |
| Brand | Victor |
Poultry Feed Line: 0.5-15T/H Capacity
| Production Output | 0.5-15 t/h |
| Power | Electric motor |
| Voltage | 110-415V |
| Raw Materials | Cereal, corn, wheat, barley flour, soybean, oil seed meal, leaf, fish meal, grass meal, hay meal, etc |
| Type | flat die type and ring die type |
| Final Pellet Size | 2-10 mm |
| Application | feed production |
| Used For | chicken food production, bird food production |
Automated Pelletizing: 4mm poultry Feed production video
Introduction of poultry feed production line
If you raise poultry, you know that feed is your biggest expense. It can be a real headache. You worry about the high cost and sometimes the quality of the feed you buy. A poultry feed production line is a system built to fix this problem. It is a smart investment for your farm because it gives you full control over what your birds eat. You can create the perfect food for them, which leads to better health and big savings over time.
small poultry feed production line
small poultry feed production line
What is a Poultry Feed Production Line?
It’s important to know that a poultry feed production line is more than just one machine. You should think of it as a complete, connected system. It’s a series of machines that all work together in a specific order. They handle every step, from grinding your raw corn to bagging the finished pellets.
The Real Advantages of Poultry Feed Production Line
Having your own poultry feed production line offers powerful advantages for your poultry business.
Cost Savings Through Bulk Ingredient Purchasing
This gives you a huge financial advantage. You can buy your key ingredients, like corn and soybean meal, in large amounts. This lets you get much better, wholesale prices. It also protects your farm from the unpredictable price swings you often see with bagged commercial feed.
Customized Nutrition for Optimal Animal Performance
This gives you the power to create the right fuel for the right job. A broiler needs a high-protein feed to build muscle quickly. Your layers need more calcium to produce strong, quality eggs. With your own line, you can create a perfect, fresh recipe for each group. This means you get healthier birds and better results, whether that’s faster growth or more eggs in the basket.
Total Control Over Feed Quality and Safety
When you make your own poultry feed, you are in complete charge. You know exactly what goes into every single pellet. This gives you peace of mind. You can be sure there are no cheap fillers or other unwanted ingredients. This total control leads directly to healthier and more productive birds.
Gain True Independence for Your Farm
Relying on outside suppliers puts your farm at risk. A delayed truck or a stock shortage can cause major problems. It creates stress you don’t need. When you have your own plant, you end this risk. You gain true feed security. This gives you peace of mind. You know you will always have the exact feed your flock needs, right when they need it most.
Large poultry food production line
Large poultry food production line
Inside the Poultry Feed Line: Key Machinery for Making Poultry Feed
A modern poultry feed production line is set up in key sections. Each section has a special machine that performs one important step in the process.
Raw Material Handling and Storage
The entire process starts with your raw materials. You cannot make great feed if you start with poor ingredients. This first step is all about receiving your grain and keeping it safe.
This section usually includes large silos. These tall bins protect your valuable corn and soy from bad weather and pests. It also has conveyors. These machines safely move your ingredients to the next stage of the production line.
Importance of Feed Crushing for Digestibility
The poultry feed crusher has one key job. It grinds your raw ingredients into a fine, even powder. This step is vital for your flock’s health. Chickens, especially young ones, must have this fine texture to properly digest their food.
The Mixing Stage: Creating a Balanced Meal
After grinding, the different powders are moved to a large poultry feed mixer. This step is vital. Its job is to blend all the ingredients perfectly. This makes sure that important micro-ingredients, like vitamins and minerals, are spread evenly throughout the entire batch. A perfect mix guarantees that every bird gets the balanced nutrition it needs in every single bite.
The Cooking Process: Better Digestion and Safety
This next step is a secret to making top-quality feed. The steam conditioner gently cooks the feed mash. It uses hot steam to add heat and moisture. This cooking process is vital. It breaks down the starches in the grain. This makes the feed much easier for your chickens to digest. It also kills harmful bacteria, which helps keep your flock healthy.
The Heart of the Line: The Pellet Mill
The poultry feed pellet mill is the true heart of your production line. This is where the warm, conditioned mash is sent. Inside the mill, powerful rollers force this mash through a special metal plate called a die. This high-pressure process is what forms the mash into the dense, solid pellets you need for your flock.
Pellet Cooling for Storage Stability
The Pellet Cooler (Counterflow Cooler): Pellets come out of the pellet mill very hot and somewhat soft. A cooler uses air to reduce their temperature and remove excess moisture. This step is what makes the pellets hard and stable for storage.
The Role of the Crumbler in Starter Feed Preparation
If you’re raising chicks from the very beginning, a crumbler is an indispensable tool. Newly hatched broilers and layers often struggle to eat full-sized pellets, which are simply too big for their tiny beaks. The crumbler solves this by gently crushing the pellets into smaller, uniform crumbles that are easy for young birds to consume. This ensures they receive the proper nutrition right from day one.
The Screening Section (Rotary Sifter):
After cooling and breaking apart, the feed moves through a sifter. This step removes dust-like particles and guarantees every pellet matches the perfect size. You get consistent, high-quality feed ready for packaging.
The Bagging & Storage Section:
The last step uses automatic packing machines to fill bags. These machines can automatically weigh and pack the finished food right. Then they automatically seal it for selling or storing.
The Poultry Feed Production Process: A Step-by-Step Flow
Creating high-quality poultry feed is a precise, step-by-step poultry feed manufacturing process. Think of it as a journey that transforms simple grains into the perfect, nutritious pellet for your flock. Here is a look at how that journey works inside a modern feed plant.
1. It Starts with Quality Ingredients
The entire process begins the moment a delivery truck arrives. All raw materials, like corn and soy, are first checked for quality. Only the best ingredients are accepted. They are then moved into the proper silos for safe, clean storage.
2. The Grind and the Mix
Next, the grains are sent to a grinder. This machine breaks them down into a fine, even powder, which is key for good digestion. After grinding, each ingredient is carefully weighed out according to the specific recipe, whether it’s for broilers or layers. These ingredients then go into a large mixer, which blends them into a uniform mash. This ensures every bite of feed has a balanced mix of nutrients.
3. Cooking and Forming the Pellets
The mash is then moved to a conditioner, where it is gently cooked with steam. This important step makes the feed easier for chickens to digest and kills harmful bacteria. Right after conditioning, the warm mash is sent to the pellet mill. This is where it’s pressed through a die to form the dense, familiar pellet shape.
4. The Finishing Touches
The pellets come out of the mill hot and soft, so they are immediately moved to a cooler. This process hardens the pellets and makes them stable for storage. For some types of feed, like starter feed for young chicks, the pellets may go through a crumbler to break them into smaller, easier-to-eat pieces.
Finally, the finished feed is screened one last time to remove any dust and ensure a uniform size. It is then packaged into bags, ready to be stored or sent out to nourish a healthy, productive flock.
poultry feed production process
for small capacity
for large capacity
poultry feed manufacturing process flow chart
for small production capacity
for large production capacity
A Practical Guide to Planning Your Poultry Feed Production line
Setting up your own poultry feed production line is a serious step up for your poultry business. It’s a major project, but with careful planning, it can be the best investment you ever make. Too many farmers get excited about the machinery without first answering a few tough, critical questions. Let’s walk through the essential homework you need to do before you spend a single shilling.
Start with an Honest Look at Your Production Needs
The first question isn’t about machines; it’s about your birds. How many are you feeding today? More importantly, where do you realistically see your flock size in the next three to five years? This number is the foundation of your entire plan. It dictates the capacity, or tons per hour, your plant will need to produce. It’s tempting to buy a bigger plant than you need, but over-investing can tie up capital. Be realistic and plan for smart, manageable growth.
Decide Your Primary Feed Type
What kind of feed will be your daily bread and butter? Will you be making high-protein broiler feed, calcium-rich layer feed, or will you need a lot of starter crumbles for young chicks? The answer directly impacts your machinery choices. For example, if you’re raising a lot of day-old chicks, a high-quality, efficient crumbler isn’t just an option—it’s an essential piece of your production line.
The Make-or-Break Question: Your Raw Material Supply
I can’t stress this enough: your entire feed business depends on your supply chain. Do you have reliable, consistent access to good quality corn, soybean meal, and other core ingredients? And can you get them at a price that makes financial sense? Before you go any further, you must have a solid, confident “yes” to this question. A cheap plant is useless if your raw material costs are too high.
Plan Your Physical Space and Utilities
A feed plant needs a proper home. You’ll need enough space for the machinery itself, plus separate, protected areas for storing your raw materials and your finished, bagged feed. But it’s more than just a roof. You must have a reliable power supply—and for most serious plants, that means a three-phase connection. You’ll also need a steam boiler to run the conditioner, which is a key part of making high-quality, digestible pellets.
Choose Your Equipment Partner Wisely
Who you buy your machinery from is just as important as the machinery itself. Look for a reputable supplier with proven experience in building poultry feed plants, not just a general equipment seller. Ask them the hard questions. What does their after-sales service look like? Can you get spare parts easily and quickly? Remember, when a machine breaks down, your entire feeding program stops. A good partner is non-negotiable.
Run the Numbers: A Real Cost vs. Benefit Analysis
Finally, it’s time to do the math. Carefully calculate the total investment cost—the machinery, the building, the installation, everything. Then, compare that number to your projected long-term savings on feed costs. When you see how much you’ll save month after month by no longer buying commercial bagged feed, you’ll know if this strategic investment is the right move for your farm’s future.
Conclusion
Choosing to set up a poultry feed production line is a serious business decision. It’s a big step. But it’s also the single best way to take charge of the two factors that control your farm’s profit: your feed costs and your flock’s nutrition. With smart planning and the right equipment, your own feed line can become the solid foundation of a successful, growing, and truly independent poultry business.
FAQ About Poultry Feed Production Line
1. What is the biggest hidden cost in setting up a new feed plant?
Often, the biggest surprise cost isn’t the machinery itself, but the site preparation and utility upgrades. The cost of running a dedicated three-phase power line to your site, pouring a proper concrete foundation, and setting up a reliable steam boiler can add a significant amount to the total project budget. It’s crucial to get quotes for this work early in your planning process.
2. How much space do I actually need for a small-scale plant (e.g., 1-2 tons/hr)?
While it varies, a good rule of thumb for a 1-2 ton per hour plant is to have a dedicated building of at least 200-300 square meters (around 2,000-3,000 square feet). This provides enough room for the main machinery line, along with essential separate spaces for raw material intake/storage and a dry area for storing the finished, bagged feed.
3. Can I start by making mash feed and upgrade to pellets later?
Yes, this can be a smart, phased approach. You can begin with the foundational equipment—grinding and mixing machines—to produce your own mash feed. This immediately gives you control over your ingredients and costs. Later, you can add the conditioning, pelleting, and cooling sections to upgrade your operation to a full pellet plant without having to start from scratch.
4. How difficult is it to learn to operate the poultry feed production line?
Modern plants are designed with user-friendly control panels, but there is a learning curve. A reputable supplier should always provide comprehensive on-site training for you and your staff as part of the installation package. This training is critical for learning how to achieve consistent quality, perform routine maintenance, and operate the machinery safely. Don’t overlook the value of this initial training.