what is industrial pellet mill machine?
industrial pellet mill machine is actually ring die pellet mill with large production capacity,which is used for manufacturing animal feed pellet, poultry feed pellet and sinking fish feed pellet. industrial feed pellet mill is usually used in medium and large feed plant for commercial use. although it is commercial feed pellet mill with big capacity, but it is also has small scale capacity model relatively, the large pellet mill capacity is 500-1000kg/h, and medium capacity is about 1-2tons/g, and others are above 2 tons per hour.
It can process a variety of biomass feedstocks into fuel pellets, including hardwood, straw, wood chips, sawdust, and more. More importantly, it overcomes the disadvantage of poor granulation effect of coarse fibers. Investing in the large pellet mill business can allow investors and factory owners to obtain good production benefits at a lower cost.
The ring die is the key component of the industrial pellet mill and the most important wearing part of the commercial pellet mill. According to statistics, the loss of ring die accounts for more than 25% of the maintenance cost of the entire production workshop, which directly affects the quality of extruded pellets. Therefore, it is very important for investors and manufacturers to understand the characteristics of the ring die, and make the correct selection, reasonable use and effective maintenance of the ring die.
advantages of industrial large pellet mill
The industrial pellet mill utilizes aerodynamic technology to reduce the temperature of the pelletizing chamber to around 90°C. So the machine can run continuously.
The key working parts of the large feed pellet mill undergo a heat treatment process to modify the material to make it stronger. Major components are forged. The ring die is fastened by quick release clips.
Extra large conditioners and jacketed conditioners can be selected to meet the special requirements of customers to improve the tempering and hardening effect of the feed.
Driven by a high-precision gear drive system, it ensures high productivity (about 20% higher than belt drive) and low energy consumption.
The main gear and pinion shafts are carbonized and quenched, with high precision; smooth driving; low noise and long service life.
Adopt improved U-shaped screw conveyor. Its adjustable feed rate allows continuous feeding without clogging.
raw materials for industrial feed pellet mill
Rapeseed Meal, cotton seed meal: high protein-containing material that can be used as a feed for livestock and poultry.Typical meal contains around 38% of protein; however it also contains about 12% crude fiber and glucosinolates,specific components of Cruciferae plants.
corn, maize, soybean, rice, wheat: contain about 10-14% of protein and also contain vitamin B1, B2, B6 and small quantity of enzyme.
Grains like corn, soybean, wheat, etc. don’t need to be pulverized before pelleting, our animal feed pelletizer can directly press them into pellets, but if you make other materials like straw, grass, alfalfa, etc., they must be pulverized It is made into powder and then granulated. When you produce feed by yourself, do not use a feed mixer for a single raw material at the same time, but if you use a variety of raw materials, it is best to use a mixer, so that the powder raw materials can be mixed evenly.
application of commercial feed pellet mill
Process grains into pellets, such as corn/corn, soybean, rice, wheat, without crushing before pelleting, put them into the pelleting chamber of the feeder, and they will automatically become pellets.
Make animal feed and livestock feed, such as cattle feed, chicken feed, pig feed, goat feed, etc. and other animals.
turning straw,grass,hay meal into pellets for animal feed and heating fuel.
processing life garbage and other green plants into pellets for livestock and animal feed.
structure of commercial large feed pellet mill
The ring die large feed pellet mill is mainly composed of screw feeding system, granulation system, transmission system, adjustment system and overload protection system.
The main function of the conditioning system is to mix the dry mash material and steam together to make a container for the wet mash mix, which transports the wet mash mix to the pelleting system to make feed pellets. The conditioning system is a closed continuous mixing chamber with paddles to mix the dry mash with added steam and any other liquids added at this time.
The main function of the feeding system is to precisely control the feeding speed. The feed rate controls the amount of raw material passing through the commercial pellet mill. By setting the proper feeder feed speed, it is possible to approach but not exceed the allowable motor load on the pelletizer.
why do we produce pellet feed for animal and poultry?
Be easy to reserve. Pelleting mash feed and grass meal needs a little or no liquid. Therefore, the moisture content of pelleted feed is quite equal to that in earlier time.
Good digestion. The high solid content of the feed, the smooth surface and the solidification inside, the nutrition is well digested and absorbed by the cattle.
The ring die big large pellet mill accepts mixed materials, distributes the nutrition of cattle reasonably, and avoids picky eaters. The rigidity of the pellets prolongs the chewing time of cattle and improves their digestive system environment.
Prevent disease and parasites. During the granulation process, denaturation affects the trypsin resistance factor in beans and fruit pieces, thereby relieving indigestion, eliminating parasite eggs and pathogenic microorganisms, and reducing digestive diseases.
grab economic benefits. It is more affordable than feed.
specification of industrial commercial pellet mill
| Model | Power(Kw) | Output(kg/h) | Feeding Power(kw) | Conditioner Power(kw) | Ring Die Diameter(mm) | Pellet Size(mm) |
| HMK-250 | 22 | 500-1000 | 0.55 | 2.2 | 250 | 1.5-8 |
| HMK-300 | 30 | 1000-2000 | 0.75 | 2.2 | 300 | 1.5-8 |
| HMK-320 | 37 | 2000-3000 | 0.75 | 2.2 | 320 | 1.5-8 |
| HMK-350 | 55 | 3000-4000 | 1.5 | 3 | 350 | 1.5-8 |
| HMK-400 | 75 | 4000-5000 | 1.5 | 5.5 | 400 | 1.5-8 |
| HMK-420 | 110 | 5000-8000 | 1.52.2 | 5.5 | 420 | 1.5-8 |