| Price | 500-5000USD |
| Delivery Time | 10-15 days |
| Available | In Stock |
| Package | In Free Fumigation Wood Box |
| Guarantee | 1 Year |
| Shipping | By Sea or By Air |
| Payment Method | Wire Transfer or Western Union |
| Brand | Victor |
Flat Die Pellet Mill Overview
| Production Output | 0.1-2 t/h |
| Power | Electric motor or diesel engine |
| Voltage | 110-415V |
| Raw Materials | Cereal, corn, wheat, barley flour, soybean, oil seed meal/cake, edible leaf, fish meal, bone powder, etc |
| Type | flat die type |
| Final product size | 3-10 mm |
| Application | feed pellet production, feed pellet industry |
| Used For | animal feed, poultry feed, sinking fish feed |
Technical Comparison: Diesel vs Electric Flat Die Pellet Mill
diesel flat die pellet mill
| Model | Diesel Engine Power(HP) | Output(kg/h) | Weight(kg) |
| VTKLP-125 | 4 | 50-80 | 100 |
| VTKLP-150 | 5 | 100-150 | 150 |
| VTKLP-210 | 10 | 200-400 | 260 |
| VTKLP-230 | 15 | 300-500 | 350 |
| VTKLP-260 | 20 | 500-700 | 420 |
| VTKLP-300 | 25 | 700-900 | 650 |
| VTKLP-360 | 30 | 900-1200 | 900 |
| VTKLP-400 | 40-50 | 1200-1500 | 1200 |
electric flat die pellet mill
| Model | Electric Power(kw) | Output(kg/h) | Weight(kg) |
| VTKLP-125 | 3 | 50-80 | 80 |
| VTKLP-150 | 4 | 100-150 | 110 |
| VTKLP-210 | 7.5 | 200-400 | 210 |
| VTKLP-230 | 11 | 300-500 | 280 |
| VTKLP-260 | 15 | 500-700 | 300 |
| VTKLP-300 | 18.5 | 700-900 | 500 |
| VTKLP-360 | 22 | 900-1200 | 700 |
| VTKLP-400 | 30-37 | 1200-1500 | 900 |
working video of flat die pellet machine
A Simple Guide for Small-Scale Production
Are you a small farmer, homesteader, or workshop owner? Are you looking for a way to turn your own raw materials into valuable pellets? You probably don’t need a giant, expensive industrial machine. You need a practical and affordable solution. This is where the flat die pellet mill comes in. It’s the workhorse for small-scale pellet production around the world.
This guide will explain in simple terms what a flat die pellet mill is. We will look at how it works, what it’s good for, and how to choose the right one for your needs.
What is a Flat Die Pellet Mill?
A flat die pellet mill is a type of machine that makes pellets. It uses a flat, circular plate with holes (the die) and heavy rollers. These parts work together to press ground material into pellets. Think of it like a heavy-duty, industrial version of a cookie press. But it is designed for making fuel or animal feed.
The main purpose of this machine is to provide a simple and reliable way to produce pellets. It is a cost-effective choice for small to medium-scale operations. Its simple, direct-pressure design is reliable. It is also easier to manage for smaller batches of material.
How Does It Work? A Look at the Simple Design
The flat die pellet mill has a straightforward design that is easy to understand.
The Flat Die (The Shaper)
The heart of the machine is a flat, heavy metal disc called the die. This disc is full of small, straight holes. These holes are what shape your final pellets. The size of the holes determines the size of your pellets.
The Rollers (The Press)
One or more heavy steel rollers are mounted above the flat die. When the machine is turned on, these rollers spin and rotate over the surface of the die.
The Pressing Action
You feed your ground raw material into the top of the mill. It falls down onto the flat die. The moving rollers then press down with great force. This pressure squeezes the material through the holes in the die. This forms the pellets on the underside of the die.
Two Main Designs: Die-Rotating vs. Roller-Rotating
You may see two variations of this design. In some models, the die itself spins and the rollers are stationary. In other models, the rollers spin over a stationary die. Both designs use the same basic principle of downward pressure to make pellets.
What Are the Main Advantages of a Flat Die Mill?
Farmers and small business owners choose flat die mills for several good reasons.
More Affordable Price
They are generally much cheaper to buy than larger, more complex ring die mills. This makes them a more accessible starting point for small businesses and individuals.
Simpler Design & Easier Maintenance
They have fewer complex parts. This means there are fewer things that can go wrong. Many owners find that they can handle routine maintenance themselves. They do not always need a specialized technician.
Good for Softer, Lighter Materials
The downward force design of a flat die mill works very well for pelleting lighter, more fibrous materials. This includes things like grass, hay, straw, and many animal feed formulas.
Available in Smaller, More Compact Sizes
You can find small flat die models that are perfect for workshops or barns with limited space. This makes them a practical choice for on-farm use.
What Can You Make with a Flat Die Pellet Mill?
A flat die pellet mill is a versatile machine that can be used to make many different products.
- Animal & Poultry Feed: This is a very common use. They are great for making feed pellets for chickens, rabbits, goats, cattle, and fish on a small farm.
- Wood & Biomass Fuel Pellets: You can make your own heating fuel. Common materials include sawdust, wood shavings, grass, or straw for use in a pellet stove.
- Animal Bedding Pellets: These machines can turn materials like straw or sawdust into super-absorbent animal bedding.
- Organic Fertilizer Pellets: They are also used for making pelleted organic fertilizers from materials like compost or manure.
A Quick Comparison: Flat Die vs. Ring Die.
When it comes to choosing a pellet mill, the biggest decision is based on your scale of production. Below are the simple difference, you can learn the detail difference between flat die and ring die:
- Scale of Use: A flat die mill is for small-to-medium scale work. Its output is measured in kilograms per hour. A ring die mill is for large, industrial scale work. Its output is measured in tons per hour.
- Cost: A flat die mill has a lower initial cost. It is more affordable for individuals and small businesses. A ring die mill has a much higher initial cost.
- Best Application: A flat die mill is great for on-farm use, small businesses, and workshops. A ring die mill is for commercial factories that need to run continuously.
How to Choose the Right Flat Die Pellet Mill
Here are some key questions to ask yourself to help you choose the right machine.
What material will you be pelleting?
Think about your main raw material. Is it soft feed ingredients, or tougher materials like wood or grass? A more robust machine may be needed for harder materials.
How many pellets do you need to make?
Choose a capacity (in kilograms per hour) that matches your needs. It’s often a good idea to choose a machine that can make a little more than you currently need.
What is your power source?
Do you have the correct electrical supply for an electric motor? Many farm machines need a three-phase supply. If not, you might need a diesel engine model or a tractor PTO-driven model.
Check the Quality of the Die and Rollers.
These are the most important parts of the machine. They do all the hard work. They should be made of strong, heat-treated alloy steel. This will help them last longer.
Conclusion
The flat die pellet mill is an excellent and affordable choice for small-scale pellet production. It is perfect for farms, homesteads, and small businesses. Its simple design makes it a practical tool for turning raw materials, like feed ingredients or biomass, into valuable pellets.
FAQ About Flat Die Pellet Mill
What’s the main difference in how a flat die and ring die mill work?
A: In a flat die mill, heavy rollers press material down through a stationary flat plate with holes. In a ring die mill, rollers on the inside of a spinning, ring-shaped plate press material outwards through the holes.
Can a flat die mill make high-quality wood pellets?
A: Yes, a good quality flat die mill can make very good pellets, especially from softwoods like pine. However, for very high-volume, continuous production of hardwood pellets, a ring die mill is often more efficient.
What is the most important thing for making good pellets with a flat die mill?
A: Just like with any pellet mill, the most important thing is the raw material preparation. The material must be ground to the right small, consistent size. Most critically, it must have the correct moisture content, which is usually between 10-15%.
Do I still need a grinder if I buy a flat die pellet mill?
A: Yes, almost always. You cannot feed large particles like wood chips or long hay directly into the mill and must grind them into a smaller, consistent size first. You will need a separate machine like a hammer mill to do this.
Are flat die pellet mills hard to maintain?
A: They are generally simpler to maintain than large ring die mills because of their design. Regular tasks include checking and adjusting the gap between the rollers and the die. You also need to keep the die holes clean and follow the lubrication schedule. Because they are simpler, many owners can do most of the maintenance themselves.